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Rear suspension specifications are listed in Tables Unscrew the rear brake adjusting nut completely from the brake rod Figure 1. Withdraw the brake rod from the brake lever and pivot it down and out of the way. Reinstall the adjusting nut to avoid misplacing it. Loosen and remove the axle nut. Remove the left-hand chain adjuster. Rear Wheel Installation Wheels Inspection Page Front Axle Nut Spoke 6. Front Tire 7. Rim 8. Front Axle 9. Swingarm Rear Tire WL: Apply soap and water solution, or rubber lubricant.
R: Replacement Parts Page Wheels Rims Using the jack [A] under the frame, and stabilize the mo- torcycle, and raise the front wheel off the ground. This prevents them from being moved out of their proper posi- tion, should the brake lever be squeezed accidentally. If roughness or binding is found, replace the hub bearings. This can damage or warp the disc. Place blocks under the wheel so that the disc does not touch the ground.
Page Rear Sprocket Nuts 5. Output Shaft 6. Chain Slipper 7. Swingarm 8. Chain Guide 9. Locknut Adjusting Bolt Chain Adjuster Drive Chain Rear Sprocket Brake Hose Clamps Front Caliper Brake Pad Piston If neces- sary, replace them with new one. Never reuse old brake fluid. Do not use fluid from a container that has been left unsealed or that has been open for a long time.
Air, however, is easily compressed. When air enters the brake lines, brake lever or pedal movement will be partially used in compressing the air. Torque - Caliper Bleed Valve: 7. If it is scratched or damaged, replace the disc. Replace the disc if it has worn past the service limit. Thickness Standard: 2. Screw 8. Pivot Shaft 7. Seated positions: adjuster turned fully clockwise [A]. Page [A] until their stepped portion contacts the dust seals [B] on the lower end of the outer tubes [C].
If no oil is drawn out, there is insufficient oil in the fork tube. Pour in enough oil, then pump out the excess oil. Page Check both top plug O-ring [C] for damage and replace them if necessary. Page To discharge the fork oil, pump the piston rod up [C] and down ten times. Page Install the spring guide [A] so that the thinner portion end [B] is down.
Page Inner Tube Inspection [C] against the top plug. Replace it if necessary. Rebound Damping Adjuster Setting Page Compression Damping If the damping feels too soft or too stiff, adjust it in accor- dance with the following table. Seated position: adjuster turned fully clockwise [A]. KXM1: mm 4. Special Tool - Hook Wrench R The end of the gas reservoir cap must align [C] with the end of the gas reservoir [B]. WARNING If the end of the gas reservoir cap and the end of the gas reservoir are not aligned, the circlip is not correctly fitting in the groove in the gas reservoir or is deformed.
Needle Bearing Inspection If there is any doubt as to the condition of either needle bearing, replace the bearing and sleeve as a set. If the sleeve is worn past the service limit, replace the sleeve. Page Steering Maintenance Page Steering Stem To tighten the steering stem locknut to the specified torque, hook the wrench [A] on the stem locknut, and pull the wrench at the hole by Magneto Cover 9.
Learn and ob- serve all the rules below. Such a shock to the parts can damage them. If any wiring is poor, replace the damaged wiring.
If the connector is corroded or dirty, clean it carefully. KX If the gap is incorrect, adjust it see this chapter. Much less than this resistance means the stator is shorted, and must be replaced. Do not touch the spark plug, ignition coil, or high tension lead while the engine is running, or you could receive a severe electrical shock.
I Unit [C]. Page C. I Unit in- spection. Turn the ignition switch OFF. Do not smoke. It Cylinder head warped is meant simply as a rough guide to assist Cylinder base gasket damaged the troubleshooting for some of the more Read valve damaged Clamps Install the magneto lead from this side To the Ignition coil To the Magneto Mating section on the clamp at outside.
Run the clutch cable above the number plate mounting bracket. Throttle Cable 2. Clutch Cable 3. Engine Stop Switch Lead 4. Band 5. Radiator Overflow Tube 6. Right Screen 7. Run the overflow tube backward of the down tube 8. Run the overflow tube outside of the engine mount bracket 9. Pay attention to inflection of the radiator overflow tube. Do not face the pinch head of the clamp to the air cleaner duct side.
Run the high tension lead inside of the radiator bracket. Tighten together with ignition coil ground lead and magneto ground lead harness as figure. Ignition Coil 4.
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